SM471plus | Fast Chip Shooter

Introducing the DECAN-S2, Hanwha’s Fast Chip Shooter.It has 2 Gantries and 10 Spindles to achieve speed of 78000 CPH.The accuracy of the machine is about ±40 μm [±3σ (Chip))] or ±50 μm [±3σ (QFP)].And its dimension is 1,650*1,690*2,045(L*D*H,Unit: mm).

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SM471plus Fast Chip Shooter

SM471plus | Fast Chip Shooter

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Description

High-Speed Placement Performance

  1. Throughput Capability:
    • Theoretical maximum placement speed: 78,000 CPH (dual gantry architecture, 20 independent spindles in concurrent operation). Actual throughput varies by component complexity and program optimization.
  2. Positional Accuracy:
    • Standard components (Chip): ±40μm (±3σ)
    • IC components: ±50μm (±3σ)
  3. Component Handling Range:
    • Supports 0402 metric (01005 imperial) to 14mm square ICs (height ≤12mm), covering micro resistors/capacitors and odd-form devices.

Modular System Design

  1. Dual Gantry Architecture:
    • Each gantry equipped with 10 independent spindles for synchronous pick-and-place operation, optimizing production efficiency.
  2. In-Flight Vision Technology:
    • Real-time component recognition during head transit reduces idle time and enhances overall equipment effectiveness (OEE).

Feeder System

  1. Versatile Feeding Platform:
    • Supports 120×8mm eFeeder stations with backward compatibility for SM series pneumatic feeders, enabling seamless integration with legacy systems.
  2. Smart Feeder Technology:
    • Industry-first automatic tape splicing and real-time material shortage alerts minimize manual intervention for continuous production flow.

Motion Control System

  1. Dual Servo Y-Axis Drive:
    • Optimizes conveyor stability with software-based vibration dampening, reducing mechanical resonance during high-speed operation.
  2. Adaptive Calibration Suite:
    • Dynamically compensates for pickup position, head alignment, and track variations to adapt to changing production environments.

Vision & Inspection System

  1. High-Resolution Fiducial Camera:
    • Enables precise PCB fiducial mark recognition and component alignment, enhancing odd-form component placement (e.g., BGA, connectors).
  2. Optional 3D Laser Metrology:
    • Post-pick component height and coplanarity inspection (requires optional module) to prevent cold solder defects.

PCB Processing Capabilities

  1. Substrate Dimensions:
    • Single-track mode: 50×40mm–610×460mm (expandable options available)
    • Dual-track mode: 50×40mm–460×250mm
  2. Thickness Range:
    • 0.38–4.2mm, compatible with flexible and rigid PCBs.

specification

CPH (Optimal)

78’000

Feeder Capacity (8mm)

120

Largest Component Handling

14mm x 14mm

PCB Size (Maximum)

510mm x 460mm

PCB Size (Minimum)

50mm x 50mm

PCB Size (Optional)

610mm x 460mm

Placement Accuracy

±40um

Smallest Component (Imperial)

1005

Smallest Component (Metric)

0.4mm x 0.2mm

Component Height Maximum

12mm

Gripper Use

N/A

Gantry Type

Dual Gantry (10 Spindles x2)

Conveyor Type (Optional)

Dual Gantry

Conveyor Type (Standard)

1-2-1 (Shuttle Conveyor on Entry and Exit)

Alignment Type

Flying Vision

Feeder Type

Pneumatic + Electric

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