Description

Placement Performance

• Speed and Throughput: This machine boasts an outstanding placement speed, with the ability to achieve a high number of placements per hour. It is designed to meet the demands of high – volume production environments, enabling manufacturers to increase their output significantly. The high – speed operation is facilitated by advanced servo – motor control systems and optimized motion algorithms, which minimize the time between component pick and place operations.
• Accuracy and Repeatability: Precision is a hallmark of the YSM10. It can place components with extremely high accuracy, down to micrometer – level tolerances. This is crucial for modern electronic assemblies that often feature densely populated printed circuit boards (PCBs) with small – sized components. The machine’s repeatability ensures that each placement is consistent across a large number of production cycles, reducing the risk of assembly errors and improving the overall quality of the final product.

Component Handling

• Component Range: The YSM10 is capable of handling a wide variety of component types and sizes. It can manage miniature components such as 01005 (imperial) passive components, which require extremely fine – tuned handling capabilities. At the same time, it can also accommodate larger components, including connectors, integrated circuits (ICs), and odd – shaped components. This versatility makes it suitable for a diverse range of SMT applications.
• Feeder Compatibility: The machine supports multiple feeder types, such as tape feeders, stick feeders, and tray feeders. This allows for flexible component loading and feeding options, depending on the specific requirements of the production job. The feeder system is designed for easy setup and quick changeover, reducing downtime during production changeovers.

Vision and Alignment Systems

• Advanced Vision Technology: The YSM10 is equipped with high – resolution vision systems. These systems use multiple cameras and advanced image – processing algorithms to accurately identify and inspect components before placement. The vision systems can detect component orientation, polarity, and any visual defects, ensuring that only properly aligned and defect – free components are placed on the PCB.
• Alignment Capabilities: Precise alignment of components on the PCB is achieved through the combination of the vision systems and the machine’s motion control. The machine can adjust the position and orientation of components in real – time during the placement process, compensating for any minor variations in PCB position or component characteristics.

Software and Control

• User – Friendly Interface: The machine features an intuitive software interface that simplifies programming and operation. Operators can easily create and modify placement programs, set up component libraries, and configure production parameters. The interface provides clear visual feedback on the machine’s status, production progress, and any error messages.
• Production Management and Connectivity: The YSM10 can be integrated into a factory – wide production management system. It supports data communication protocols that allow for remote monitoring and control, as well as seamless integration with other SMT equipment in the production line. This enables efficient production planning, scheduling, and quality control across the entire manufacturing process.

Mechanical Design and Reliability

• Robust Construction: The machine is built with a sturdy and rigid mechanical structure. This design helps to minimize vibrations during high – speed operation, which is essential for maintaining placement accuracy. The use of high – quality materials and precision – engineered components ensures long – term durability and reliability.
• Maintenance and Serviceability: The YSM10 is designed with easy maintenance in mind. Accessible service points and modular component design allow for quick and efficient maintenance and repair. Regular maintenance tasks, such as feeder cleaning and calibration, can be performed with minimal downtime, ensuring continuous high – performance operation.