NPM D3A High Volume Placer
NPM D3A High Volume Placer
NPM-TT2 High-Speed Odd-Form Components Placement Machine NPM-TT2 | High-Speed Odd-Form Components Placement Machine

NPM D3A | High Volume Placer

The compact dual-beam NPM-D3A offers a reinforced frame, advanced head, and award-winning Multi Recognition Camera improve placement accuracy down to 30um, and capable achieving a maximum CPH of 92,000.
The NPM-D3 is an industry standard building block in high-speed, high volume applications ranging from automotive to industrial to medical. In fact, the vast majority of automotive EMS providers choose Panasonic Connect solutions.

Category:
NPM D3A High Volume Placer

NPM D3A | High Volume Placer

In stock

Description

Placement Head System

Lightweight 16-Nozzle V3 Head

  • Dual-Axis Concurrent Operation: Enables simultaneous X-Y axis movement during component recognition, optimizing path planning for maximum throughput:
    • High-Throughput Mode: 92,000 CPH (IPC-9850 1608: 66,200 CPH)
    • High-Precision Mode: 76,000 CPH (high-throughput mode disabled)
  • Modular Nozzle Configuration: Supports variable nozzle counts to accommodate diverse component types, from micro-chips to large connectors.
  • Advanced Drive Control Algorithms: Reduced X-Z axis transit time via optimized kinematic modeling; enhanced small-component pick algorithms improve effective productivity by 15%.

Vision Recognition System

Multi-Sensor 3D Vision Module

  • High-Speed Component Authentication: Multi-mode imaging (2D/3D) accelerates recognition for 0402 (01005) to 120×90×28mm components, including PoP (package-on-package) and odd-form connectors.
  • Precision Alignment Technology: Achieves ±40μm (Cpk≥1.0) for standard components and ±30μm for fine-pitch ICs, supporting advanced packaging requirements.

Feeding System

CM/NPM Series Compatible Feeder Platform

  • Modular Feeder Integration: Backward-compatible with CM/NPM series feeders, supporting 4/8/12/16mm tape widths for diverse component packaging.
  • Continuous Material Flow: Quick-change feeder cassettes ensure uninterrupted production during material replenishment.

PCB Handling System

Dual-Lane/Single-Lane Dynamic Configuration

  • Dual-Lane Mode: Processes 50×50–510×300mm PCBs with parallel track operation (one-side placement + one-side loading).
  • Single-Lane Mode: Accommodates up to 510×590mm large-format PCBs.
  • Zero-Delay Changeover:
    • Dual-lane: Theoretically 0-second substrate change (for cycle times ≤3.6s)
    • Single-lane: 3.6-second changeover with short conveyor configuration.

Auxiliary Systems

Intelligent Production Enhancements

  1. Autonomous Fault Recovery (Optional):
    • Auto-corrects mispicks/recognition errors without downtime, improving equipment availability (OEE) by up to 8%.
  2. Remote Diagnostics Suite (Optional):
    • Centralized control station enables real-time monitoring and remote parameter adjustment, reducing on-site labor requirements.
  3. Digital Setup Optimization (DGS):
    • Automates program configuration for multi-model production, cutting changeover time by 40%.
  4. Predictive Head Diagnostics (Optional):
    • Continuous monitoring of placement head health with auto-generated maintenance alerts to prevent unscheduled downtime.
  5. Cloud-Based Maintenance Services:
    • PFSC cloud integration tracks feeder/nozzle wear, providing data-driven maintenance recommendations via IoT connectivity.

specification

Model ID

NPM-D3A

PCB dimensions (mm) Due to a difference in PCB transfer reference, a direct connection with NPM (NM-EJM9B) / NPM-W (NM-EJM2D) /NPM-W2 (NM-EJM7D) dual lane specs cannot be established.

Dual-lane mode

L 50 × W50 ~ L 510 × W 300

Single-lane mode

L 50 × W50 ~ L 510 × W 590

PCB exchange time

Dual-lane mode

0s* *No 0s when cycle time is 3.6 s or less

Single-lane mode

3.6s* *When selecting short conveyors

Electric source

3-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA

Pneumatic source (Only for main body)

0.5 MPa, 100 L /min (A.N.R.)

Dimensions (mm) (Only for main body)

W 832 × D 2 652 (Dimension D including feeder cart) × H 1 444 (Excluding the monitor, signal tower and ceiling fan cover.)

Mass

1 680 kg (Only for main body : This differs depending on the option configuration.)

Placement head

Lightweight 16-nozzle head V3 (Per head)

High production mode [ON]

High production mode [OFF]

Max. speed

46 000 cph (0.078 s/ chip)

38 000 cph (0.095 s/ chip)

Placement accuracy (Cpk≧1)

±37 μm/chip

±30 μm / chip (±25 μm / chip )[±25 μm placement support option. (Under conditions specified by Panasonic)]

Component dimensions (mm)

0402 chip *6 ~ L 6 × W 6 × T 3 (The 03015/0402 mm chip requires a specific nozzle/feeder.)

03015 *6*7/0402 chip (The 03015/0402 mm chip requires a specific nozzle/feeder.) ~ L 6 × W 6 × T 3

Component supply

Taping

Tape : 4 / 8 / 12 / 16 mm

Max. 68 (4, 8 mm tape, Small reel)

Related Products

NPM-TT2 High-Speed Odd-Form Components Placement Machine
ADD TO INQUIRY

NPM-TT2 | High-Speed Odd-Form Components Placement Machine

NPM-W2 Modular Chip Mounter
ADD TO INQUIRY

NPM-W2 | Modular Chip Mounter

NPM-W2S High-Flexible Placement Machine
ADD TO INQUIRY

NPM-W2S | High-Flexible Placement Machine

events

Register NOW “Join us at global exhibitions and connect with industry leaders”

GET STARTED NOW