Description

Advanced Material Flow Architecture

• Bi-Directional Line Branching: Engineered for synchronous confluence (merging) or shunt (diverging) operations between parallel SMT lines. Facilitates dynamic routing of PCBs to alternate processes, rework stations, or buffer zones without line stoppages.

• Modular Lane Configuration: Supports single/dual-lane workflows via interchangeable trolleys (single/double transfer units). Dual-lane mode doubles throughput for high-volume production, while single-lane optimizes space-constrained layouts.

Precision Motion System

• Servo-Optimized Traverse Drive: Base configuration employs high-torque step motors for trolley movement, with optional Panasonic servo upgrades for ±0.05mm positioning repeatability during high-speed transfers (5+ m/min).

• Linear Guide Rail System: Hard-anodized aluminum rails with preloaded bearings (NSK/TBI referenced) ensure vibration-free traversal across custom distances (500–3000mm). Anti-deflection design maintains rail flatness ≤0.1mm/m.

• Deceleration Control Algorithm: Soft-stop programming prevents PCB slippage during trolley docking, critical for fragile assemblies. Acceleration profiles adapt to payload mass (max. 15kg/trolley).

Industrial Control & Integration

• Panasonic PLC Intelligence: Executes SMEMA/EAP-compliant handshaking for synchronized line control. Real-time diagnostics display transfer status, fault codes, and cycle counts via the HMI.

• Multi-Layer Safety System: Photoelectric sensors (Omron) halt traversal upon obstruction detection. Emergency stop circuits comply with IEC 60204-1.

• IP54 Sealed Enclosure: Full-closed design with openable top covers protects drive components from dust/flux ingress.

Robust Structural Engineering

• Reinforced Frame Construction: 2.5mm cold-rolled steel chassis with laser-welded joints exceeds ISO 9001 structural rigidity standards. Vibration damping mounts isolate external line disturbances.

• Tool-Less Width Adjustment: Lead screw mechanism accommodates PCB widths from 50mm to 530mm. Parallelism calibration maintains ±0.2mm guide alignment.

• Anti-Static Trolley Design: Conductive polyurethane wheels dissipate ESD during transfers, protecting sensitive components.