Description

1. PLC Control System

   • Implements programmable logic controller technology for automated material transfer sequencing, ensuring precision in reel handling and operational reliability across extended production cycles.

2. European Standard Frame Construction

   • Utilizes heavy-duty, compliance-certified structural framing to withstand high-frequency industrial use, enhancing mechanical longevity and vibration resistance in demanding SMT environments.

3. Intuitive Touch Screen Interface

   • Features a high-visibility human-machine interface (HMI) for real-time monitoring, simplified parameter configuration, and rapid diagnostics without external programming tools.

4. Fully Enclosed Safety Architecture

   • Incorporates comprehensive shielding to prevent particulate ingress, mitigate operator interaction hazards, and protect sensitive electronic components during automated reel exchange operations.

5. Servo-Driven Motion System

   • Employs closed-loop servo motors for micron-level positioning accuracy, adaptive torque control, and jerk-free acceleration/deceleration during reel grasping and placement cycles.

6. Intelligent Reel Grasping Mechanism

   • Integrates programmable end-effectors with adjustable clamping profiles to securely manipulate 7″, 13″, and 15″ industry-standard reels (or custom sizes) without surface deformation or positional slippage.

7. SMEMA Communication Protocol

   • Standardized machine-to-machine signaling enables synchronized material hand-off with upstream/downstream equipment (e.g., chip counters, placement machines), eliminating manual intervention and optimizing line balance.

8. Optimized Pneumatic Control

   • Precision-regulated air delivery (4–6 bar operating pressure, ≤1.1 L/min consumption) ensures consistent gripping force while minimizing energy utilization during pneumatic actuation sequences.

9. High-Capacity Processing

   • Engineered for rapid cycle times (approx. 16 seconds per transfer) to maintain throughput alignment with high-velocity chip counting and placement systems in volume manufacturing.

10. Scalable Power Architecture

    • Supports global voltage compatibility (110V/220V AC single-phase) with peak power draw capped at 2300VA, facilitating deployment across diverse manufacturing regions without electrical modification.