Description

Modular Automation Architecture

• Field-Configurable Segments: Interlocking aluminum/stainless steel modules support length customization (500–1000mm) for seamless integration into high-density SMT lines. Weighted tungsten counterbalances eliminate vibration during start-stop cycles.

• Top-Tray Scalability: Configurable with 1–3 anti-static trays for simultaneous PCB staging, inspection, and component rework. Tool-less tray adjustment accommodates boards up to 530×460mm.

Dual-Mode Process Optimization

• Automated Flow Control: SMEMA-driven synchronization maintains continuous PCB transport at 0.5–20 M/min, interfacing with upstream/downstream equipment via 24V I/O signaling.

• Manual Inspection Protocol: Ergonomically angled workstations (900±20mm height) with ESD-safe zones enable visual inspection, ICT probing, or manual component placement.

Precision Handling Systems

• Speed-Adaptive Conveyance: Closed-loop stepper motor control enables ±0.5% velocity stability across round/flat belt options. Speed profiles auto-adjust for panelized, flex, or rigid PCBs.

• Static Dissipation Technology: Surface resistivity maintained at 10⁶–10⁹ Ω (per ANSI/ESD S20.20) via carbon-impregnated belts, protecting sensitive components.

Ergonomic Engineering

• Operator-Centric Design:

  • 15° tilted HMI placement minimizes neck strain

  • Knee clearance zones (≥500mm) accommodate seated operation

  • Diffused LED task lighting (1000 lux) reduces eye fatigue

• Rapid-Change Components: Tool-released belt tensioners and slide-out trays enable <5-minute maintenance.

Seamless Line Integration

• SMEMA/EAP Compliance: Bidirectional fault signaling coordinates PCB flow during AOI/SPI hold states. RS-485 connectivity supports MES data logging.

• Thermal-Resistant Construction: Laser-cut stainless frames withstand 60°C ambient temperatures near reflow processes.