Dual-Rail SMT Loader and Unloader | PCB Handing Loader & Unloader

The Dual-Rail SMT Loader and Unloader is engineered for high-efficiency PCB handling in SMT production lines. This system features dual rails that allow simultaneous loadinng throughput and minimizing downtime.g and unloading, maximizi.

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Dual-Rail SMT Loader and Unloader | PCB Handing Loader & Unloader

In stock

Description

Enhanced Features of the Dual-Rail SMT Loader and Unloader

Advanced PLC Control System
Implements programmable logic controllers to orchestrate synchronized dual-rail operations, ensuring high-precision automation and robust reliability in PCB transfer processes. This system optimizes throughput while maintaining consistent handling accuracy across parallel production lanes.

Hybrid Sheet-Metal & Aluminum-Alloy Construction
Combines reinforced steel panels with aerospace-grade aluminum framing to deliver exceptional structural rigidity and EMI shielding. This engineered balance achieves optimal durability without compromising weight efficiency, ideal for high-vibration SMT environments.

Dynamic LED Tricolor Status Indicator
Provides real-time operational diagnostics through color-coded visual alerts (red/yellow/green), enabling instant identification of run states, warnings, or critical faults from a distance. Enhances line monitoring efficiency and preemptive maintenance response.

Configurable Four-Pitch Indexing System
Supports 10/20/30/40mm pitch selections via programmable settings, accommodating diverse PCB form factors—from compact modules to large-format boards. Ensures universal compatibility with industry-standard panelization layouts.

Industrial Touch Screen Interface
Features a high-sensitivity HMI for seamless control of dual-rail parameters, speed adjustments, and magazine synchronization. Reduces operator training time and enables rapid changeovers between product batches.

High-Precision Pneumatic Clamping
Utilizes pressure-regulated grippers with anti-slip surfaces to secure boards during high-speed transfers. Eliminates positional drift or component damage, even with thin PCBs (≥0.6mm thickness).

Proactive Automatic Fault Diagnosis
Embedded self-test algorithms continuously monitor mechanical, pneumatic, and electrical systems. Generates specific error codes on the HMI to expedite root-cause analysis, slashing mean time-to-repair (MTTR) by up to 40%.

Heavy-Duty Abrasion-Resistant Cabling
Integrates military-specification wiring harnesses with reinforced sheathing for superior resistance to dust, oils, and repetitive flexing. Guarantees signal integrity across 50,000+ operational cycles.

SMEMA Protocol Integration
Adheres to SEMI E5 (SECS-I) and SMEMA-9851 communication standards for plug-and-play interoperability with upstream/downstream equipment. Enables bidirectional data exchange for real-time line balancing and yield tracking.

Optimized Throughput Specifications

  • Magazine Efficiency: Processes magazines in ≈30 seconds with 1+1 configuration (upper/lower conveyors).

  • Ergonomic Transport Height: Standardized 900±20mm height ensures seamless inline integration.

  • Power Efficiency: Operates at ≤300VA under peak load with 110V/220V single-phase supply.

  • Pneumatic Requirements: 4-6 bar compressed air at ≤10 liters/minute consumption.

Dimensional Flexibility
Modular design scales across models (UD-250DR to UD-460DR), handling PCB sizes from 50x50mm to 530x460mm while maintaining a compact footprint.

specification

Specification

Description

Automatic loading of bare board and dual-sided board


Unloading PCBs in dual-rail

Number of magazine

Upper onveyor: 1 magazine; lower conveyor: 1 magazine


Upper conveyor: 1 magazine; lower conveyor: 1 magazine

Magazine replace time

400pcs (0.6mm thickness board)


Approx. 30 seconds (customer specified)

Indexing pitch

10, 20, 30, 40mm (customer specified)


10, 20, 30, 40mm (customer specified)

Power supply

Min. 0.6mm


AC 110/220 volts; single phase

Power

Approx. 12 seconds (customer specified)


Max. 300VA

Air pressure and consumption

Max. 300VA


4-6 bar; max. 10ltr/min

Transport height

AC 110/220 volts; single phase


900 ± 20mm (customer specified)

Transport direction

4-6 bar; max. 30ltr/min


L→R/R→L

Dimension

Model

Dimension(L × W × H, mm)

Dimension(L × W × H, mm)

PCB board size

Magazine size

Weight (kg)

UD-250DR

1640*865*1250

1640*865*1250

50*50-330*250

355*320*563

200

UD-330DR

1950*945*1250

1950*945*1250

50*50-445*330

460*400*563

240

UD-390DR

2270*1110*1250

2270*1110*1250

50*50-530*390

535*460*563

280

UD-460DR

2270*1250*1250

2270*1250*1250

50*50-530*460

535*530*563

320

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