Description

Precision PLC Control System
Utilizes programmable logic controllers to execute high-accuracy automation sequences, ensuring consistent PCB handling with minimal positional deviation. This system supports customizable workflows and real-time synchronization with upstream/downstream equipment.

Hybrid Sheet-Metal & Aluminum-Alloy Frame
Combines reinforced steel panels with lightweight aluminum-alloy substructures for exceptional rigidity and vibration damping. This design optimizes durability in high-cycle SMT environments while reducing overall machine mass for easier line integration.

Multi-State LED Tricolor Indicators
Provides instantaneous visual status feedback through color-coded signaling (red/yellow/green), enabling operators to monitor operational modes, warnings, or critical faults from a distance. Enhances line visibility and preemptive maintenance response.

Adaptive Four-Pitch Indexing
Offers 10/20/30/40mm pitch configurations via programmable settings, accommodating diverse PCB form factors—from micro-boards to large panels. Ensures compatibility with industry-standard panelization and fixture requirements.

Industrial-Grade Touch Screen HMI
Features a high-sensitivity interface for intuitive control of loading parameters, speed adjustments, and magazine synchronization. Streamlines operator training and facilitates rapid changeovers between product batches.

High-Grip Pneumatic Clamping System
Employs pressure-regulated grippers with non-marring surfaces to secure PCBs during high-speed transfers. Prevents board slippage or component damage, even with thin substrates (≥0.6mm thickness).

Proactive Fault Diagnostics
Embedded self-test algorithms continuously monitor mechanical, electrical, and pneumatic subsystems. Displays specific error codes on the HMI to accelerate troubleshooting, reducing mean time-to-repair (MTTR) by up to 50%.

Reinforced Abrasion-Resistant Cabling
Integrates military-grade wiring harnesses with enhanced sheathing for superior resistance to dust, oils, and repetitive flex fatigue. Guarantees signal integrity across 50,000+ operational cycles.

SMEMA Protocol Integration
Adheres to SEMI E5 (SECS-I) and SMEMA-9851 communication standards for plug-and-play interoperability. Enables bidirectional data exchange for real-time production tracking and automated line balancing.

Optimized Performance Specifications

• Throughput Efficiency: Processes boards at ≈6 seconds per PCB with magazine changes in ≤30 seconds.

• Ergonomic Integration: Standardized 900±20mm transport height ensures seamless inline connectivity.

• Power Efficiency: Operates at ≤300VA peak load with 110V/220V single-phase supply.

• Pneumatic Requirements: 4-6 bar compressed air at ≤10 liters/minute consumption.

Space-Saving Footprint
Compact dimensions (e.g., CB-250: 850×765×1250mm) enable deployment in space-constrained lines while handling PCB sizes from 50×50mm to 445×330mm. Modular design simplifies maintenance access without disassembly.