Description

High-Speed Placement Performance

1. Throughput Capability:
   • Theoretical maximum placement speed: 40,000 CPH, achieved via single cantilever (gantry) architecture with 10 independent spindles per head, optimizing pick-and-place motion sequences for efficiency.
2. Positional Accuracy:
   • Standard Chip components: ±40μm (±3σ)
   • QFP packages: ±30μm (±3σ)

Vision System Enhancements

1. In-Flight Vision Technology:
   • Real-time component recognition during head traversal reduces idle time and enhances throughput.
2. High-Resolution Imaging Module:
   • Supports precise alignment of 0402 (01005 imperial) to 42mm ICs, suitable for QFP, BGA, and other fine-pitch packages.
3. Fixed-Mount Fiducial Camera (FOV45):
   • Standard for PCB fiducial mark detection, ensuring substrate transport accuracy and placement coordinate precision.

Feeder System Architecture

1. Powered Feeder Platform (eFeeder):
   • Supports 120×8mm tape feeders with backward compatibility for SM series pneumatic feeders, enabling seamless legacy system integration.
2. Intelligent Pick Positioning:
   • Optimizes component pickup coordinates to reduce mispick rates and material waste.
3. SMART Feeder Technology:
   • Enables automatic material splicing and real-time shortage alerts, minimizing manual intervention for continuous production.

PCB Processing Capabilities

1. Substrate Dimensions:
   • Standard: 460×400mm; optional expansion to 1,500×460mm for ultra-long LED/display PCBs.
2. Material Compatibility:
   • Handles 0.38–4.2mm-thick PCBs, including flexible and rigid substrates.

Motion Control & Vacuum System

1. Dual Servo Y-Axis Drive:
   • Enhances conveyor stability during high-speed operation, minimizing vibration-induced placement errors.
2. Optimized Vacuum Dynamics:
   • Vacuum pump system ensures pickup consistency while reducing air consumption for energy efficiency.

Intelligent Software & HMI

1. Adaptive Calibration Suite:
   • Dynamically corrects pickup position, head alignment, and track coordinates to compensate for environmental variations.
2. Industrial Control Interface:
   • Windows 7-based system with dual 15″ VGA displays for real-time production monitoring and program adjustment.
3. Automatic Conveyor Width Adjustment:
   • Motorized track width control enables rapid switching between different PCB sizes.