Description

Conveyor System
Function: 1. Supports multi-size PCB board transmission, and the maximum compatible size is estimated to be 510×460mm (reference DECAN S2 design).
2. Adopts magnetic suspension track technology to reduce transmission friction and improve stability; the “production offset problem” mentioned in user feedback may be related to the calibration of this system or the PCB clamping accuracy1.

Vision System
Function: 1. Standard Flying Vision technology, component recognition is completed during the movement of the placement head, reducing the pause time.
2. High-resolution camera: supports ±25μm placement accuracy, but the “patch offset” mentioned in user feedback may require optimization of visual parameters or Mark point calibration.
Optional 3D laser detection module is used to detect component coplanarity (such as BGA, QFN packaging) and reduce welding defects.

Placement Head
Function: 1. Multi-nozzle design: supports picking up multiple components at the same time, and the placement speed is about 80000 CPH (lower than 92k CPH of DECAN S2, which may be optimized for medium-speed and high-precision scenarios).
2. Dynamic pressure control: automatically adjust the placement pressure according to the component type to avoid damage to precision components (such as LED lamp beads or thin ICs)1.

Feeder System
Function: 1. Electric feeder (eFeeder): supports 8mm to 56mm tape feeders. The “serious material throwing” mentioned in user feedback may be related to feeder calibration or tape tension control.
2. Smart Feeder technology: supports automatic material connection and material shortage warning, but regular maintenance is required to reduce the risk of material jamming.

Function: 1. Linear motor drive: X/Y axis uses high-precision linear motor, with positioning accuracy of ±28μm (refer to DECAN series design).
2. Vibration suppression algorithm: optimizes mechanical jitter under high-speed motion, but the “placement deviation” in user feedback may require checking servo parameters or mechanical wear1.

Software and operating system
Function: 1. Real-time optimization algorithm: automatically assign component placement paths, but users mentioned that “program optimization errors” may require adjusting component grouping or feeder station layout1.
2. Fault diagnosis system: built-in error code library (such as “C719 Z axis error”), supports rapid positioning of hardware or program problems.

Technical features and user feedback summary
Placement accuracy ±40μm (0402 (01005 inch) chip), ±30μm (IC, Stage Vision) Production deviation problems require checking visual calibration or placement head Z axis height1.
Feeder compatibility Supports electric/pneumatic feeders, 120 station capacity High throw rate may be related to feeder cleanliness or abnormal electric feeder drive1.
Expandability Optional 3D detection module, dual-track conveyor system No mention of expansion function, it is speculated that the modular design is easy to upgrade.
Maintenance cost The electric feeder is lubrication-free, but the nozzle needs to be replaced and the vacuum line needs to be cleaned regularly. Users reported that “the nozzle cleaning frequency is high”, and it is recommended to optimize the sealing of the vacuum system.