Beschrijving

Plaatsing Hoofd Systeem

Quad-Beam Turret Placement Head

• Multi-Beam Architecture: Four independent placement heads on a turret platform enable rapid multi-component switching, achieving theoretical throughput of 150,000 CPH (dual-track) or 136,000 CPH (single-track)—leading in its class for high-volume production.
• Direct-Drive Brushless Actuation: Eliminates mechanical transmission losses, delivering ±25μm positional accuracy (@3σ) for 0201 (0.25×0.125mm) micro-components with sub-millisecond response times.

Voedersysteem

Super Loading Feeder (SL Feeder)

• Voerplatform met hoge dichtheid: Supports 8–56mm tape feeders with 80-station capacity (8mm tape equivalent), compatible with tube/tray components for mixed-material production.
• Autonomous Material Replenishment: Reduces manual intervention via intelligent tape tracking, achieving 75% effective production uptime and minimizing downtime.

Vision & Inspectiesysteem

Laser Profilometry & Coplanarity Module

• High-Precision Laser Metrology: Real-time 3D component inspection with ±25μm accuracy for 03015 (0.3×0.15mm) chips and ±36μm for 0402/0603 components, ensuring high-density PCB alignment.
• Integrated Coplanarity Inspection: High-reliability module verifies lead coplanarity for QFP/BGA packages, reducing solder joint defects by 95%.

PCB-behandelingssysteem

Modular Substrate Management

• Configuratie met één spoor: Standard 50×50–381×510mm PCBs; optional expansion to L381×W510mm for large-format boards.
• Dual-Track Synchronization: Processes 50×50–330×250mm PCBs in parallel, optimizing small-to-medium board production efficiency.
• Active Vibration Damping: Intelligent conveyor system with adaptive clamping reduces substrate warpage during high-speed transport (up to 1,200mm/sec).

Motion Control Systeem

Linear Motor Actuation

• Magnetic Levitation Drives: X/Y axes with lightweight beam design achieve micron-level stability (±25μm) at peak acceleration, minimizing mechanical resonance.
• Dual-Servo Y-as synchronisatie: Ensures conveyor track precision for long substrates, maintaining placement consistency across 510mm widths.

Software & Intelligent Integration

Real-Time Production Orchestration

• Intelligent Fault Diagnostics: Live display of placement status, mispick rates, and error codes via intuitive HMI, streamlining production management.
• Modular Line Compatibility: Seamless integration with YAMAHA YSM series for hybrid high-speed/general-purpose lines, supporting diverse production workflows.