KE-3010A | High-Speed Modular Placement SMT Chip Shooter

KE3010Aは、JUKIの第7世代モジュラー・プレースメントマシンであり、柔軟性と生産品質を向上させる最新の最先端技術です。

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KE-3010A 高速モジュール配置SMTチップシューター

KE-3010A| 高速モジュール配置SMTチップシューター

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説明

Laser Recognition System (LNC60)

  • In-Flight Centering Technology: Equipped with LNC60 laser sensor, enables on-the-fly positional, angular, and dimensional inspection of components during head transit. Covers 0402 (01005 imperial) to 33.5mm² components, including QFP, CSP, and BGA packages.
  • Metrology Performance: Achieves ±50μm accuracy (Cpk≥1.0) in laser recognition mode, with 20% faster inspection throughput than previous generations.
  • Real-Time Process Monitoring: Continuous tracking from component pickup to placement ensures stability and reduces misplacement risk.

プレースメント・ヘッド&ノズル・エンジニアリング

  • 6-Nozzle Parallel Architecture: Single placement head with 6 independent nozzles supports parallel pick-and-place operations, achieving theoretical throughputs of 23,500 CPH (chip components), 18,500 CPH (ICs with standard vision), and 9,000 CPH (ICs with MNVC imaging).
  • アダプティブ・フォース・モジュレーション: Automatically adjusts placement pressure for variable component heights (6mm/12mm) and geometries.

フィーダーシステム

  • EF08HD Powered Dual-Track Feeders: Supports 8mm tape feeders with 160-station capacity (8mm equivalent), doubling traditional feeder density and reducing changeover time.
  • Mixed Feeder Compatibility: Supports electric (ETF) and mechanical (CTF/ATF) feeders for cost-effective legacy system integration.
  • Intelligent Material Handling: Smart Feeder technology enables automatic tape splicing and real-time shortage alerts for continuous production.

モーション・コントロール・システム

  • Hybrid Drive Technology: X/Y axes utilize lead screw drives with 0.001mm-resolution linear magnetic scales and full closed-loop control for high-speed, low-noise positioning.
  • デュアルサーボY軸アクチュエーション: Enhances conveyor stability during high-speed operation, minimizing vibration-induced errors.

PCB処理システム

  • Multi-Format Substrate Handling:
    • Standard: M-type (330×250mm), XL-type (610×560mm)
    • Extended: Up to 1,210×560mm for LED panel and display PCB production.
  • Motorized Support Platform: Reduces transport vibration and shortens fixturing time for improved placement repeatability.

Software & Automation

  • Windows XP-Based HMI: Intuitive multi-language interface (Chinese/Japanese/English) for operator ease.
  • JANETS Offline Programming Suite: Enables CAD import, placement path optimization, and simulation debugging to enhance production efficiency.
  • Integrated Production Monitoring: Real-time fault code display, mispick rate tracking, and MES/ERP compatibility via built-in data interfaces.

スペック

ボードサイズ

M size (330×250mm)

はい

L size (410×360mm)

はい

L-Wide size (510×360mm)  (optional)

はい

XL size (610×560mm)

はい

Applicability to long PWB (M size) (Applicability to long PWB is optional.)

650×250mm

Applicability to long PWB (L size) (Applicability to long PWB is optional.)

800×360mm

Applicability to long PWB (L-Wide size) (Applicability to long PWB is optional.)

1,010×360mm

Applicability to long PWB (XL size) (Applicability to long PWB is optional.)

1,210×560mm

コンポーネントの高さ

6mm

12mm

12mm

12mm

コンポーネント・サイズ

Laser recognition

0402(01005) ~ 33.5mm

Vision recognition

 3mm[When using MNVC. (option)] ~ 33.5mm

1.0×0.5mm[KE-3010A : When using both high-resolution camera and MNVC. (option) ] ~ □20mm

プレースメント速度

最適

23,500CPH

IPC9850

18,500CPH

IC  [Effective tact : The IC placement speed indicates an estimated value obtained when the machine places 36 QFP (100 pins or more) or BGA components (256 balls or more) on a M size board. (CPH=number of components placed for one hour)]

9,000CPH (Estimated value when using MNVC and picking up components simultaneous with all nozzles. MNVC is option in the KE-3010A.)

プレースメントの精度

Laser recognition

±0.05 mm (±3σ)

Vision recognition

±0.04mm

フィーダー入力

Max.160 in case of 8mm tape

(on a Electric double tape feeder) (When using Electric double tape feeder EF08HD.)


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