

KE-3010A | High-Speed Modular Placement SMT Chip Shooter
KE3010Aは、JUKIの第7世代モジュラー・プレースメントマシンであり、柔軟性と生産品質を向上させる最新の最先端技術です。

KE-3010A| 高速モジュール配置SMTチップシューター
- 説明
説明
Laser Recognition System (LNC60)
- In-Flight Centering Technology: Equipped with LNC60 laser sensor, enables on-the-fly positional, angular, and dimensional inspection of components during head transit. Covers 0402 (01005 imperial) to 33.5mm² components, including QFP, CSP, and BGA packages.
- Metrology Performance: Achieves ±50μm accuracy (Cpk≥1.0) in laser recognition mode, with 20% faster inspection throughput than previous generations.
- Real-Time Process Monitoring: Continuous tracking from component pickup to placement ensures stability and reduces misplacement risk.
プレースメント・ヘッド&ノズル・エンジニアリング
- 6-Nozzle Parallel Architecture: Single placement head with 6 independent nozzles supports parallel pick-and-place operations, achieving theoretical throughputs of 23,500 CPH (chip components), 18,500 CPH (ICs with standard vision), and 9,000 CPH (ICs with MNVC imaging).
- アダプティブ・フォース・モジュレーション: Automatically adjusts placement pressure for variable component heights (6mm/12mm) and geometries.
フィーダーシステム
- EF08HD Powered Dual-Track Feeders: Supports 8mm tape feeders with 160-station capacity (8mm equivalent), doubling traditional feeder density and reducing changeover time.
- Mixed Feeder Compatibility: Supports electric (ETF) and mechanical (CTF/ATF) feeders for cost-effective legacy system integration.
- Intelligent Material Handling: Smart Feeder technology enables automatic tape splicing and real-time shortage alerts for continuous production.
モーション・コントロール・システム
- Hybrid Drive Technology: X/Y axes utilize lead screw drives with 0.001mm-resolution linear magnetic scales and full closed-loop control for high-speed, low-noise positioning.
- デュアルサーボY軸アクチュエーション: Enhances conveyor stability during high-speed operation, minimizing vibration-induced errors.
PCB処理システム
- Multi-Format Substrate Handling:
- Standard: M-type (330×250mm), XL-type (610×560mm)
- Extended: Up to 1,210×560mm for LED panel and display PCB production.
- Motorized Support Platform: Reduces transport vibration and shortens fixturing time for improved placement repeatability.
Software & Automation
- Windows XP-Based HMI: Intuitive multi-language interface (Chinese/Japanese/English) for operator ease.
- JANETS Offline Programming Suite: Enables CAD import, placement path optimization, and simulation debugging to enhance production efficiency.
- Integrated Production Monitoring: Real-time fault code display, mispick rate tracking, and MES/ERP compatibility via built-in data interfaces.
スペック
ボードサイズ | M size (330×250mm) | はい |
L size (410×360mm) | はい | |
L-Wide size (510×360mm) (optional) | はい | |
XL size (610×560mm) | はい | |
Applicability to long PWB (M size) (Applicability to long PWB is optional.) | 650×250mm | |
Applicability to long PWB (L size) (Applicability to long PWB is optional.) | 800×360mm | |
Applicability to long PWB (L-Wide size) (Applicability to long PWB is optional.) | 1,010×360mm | |
Applicability to long PWB (XL size) (Applicability to long PWB is optional.) | 1,210×560mm | |
コンポーネントの高さ | 6mm | 12mm |
12mm | 12mm | |
コンポーネント・サイズ | Laser recognition | 0402(01005) ~ 33.5mm |
Vision recognition | 3mm[When using MNVC. (option)] ~ 33.5mm | |
1.0×0.5mm[KE-3010A : When using both high-resolution camera and MNVC. (option) ] ~ □20mm | ||
プレースメント速度 | 最適 | 23,500CPH |
IPC9850 | 18,500CPH | |
IC [Effective tact : The IC placement speed indicates an estimated value obtained when the machine places 36 QFP (100 pins or more) or BGA components (256 balls or more) on a M size board. (CPH=number of components placed for one hour)] | 9,000CPH (Estimated value when using MNVC and picking up components simultaneous with all nozzles. MNVC is option in the KE-3010A.) | |
プレースメントの精度 | Laser recognition | ±0.05 mm (±3σ) |
Vision recognition | ±0.04mm | |
フィーダー入力 | Max.160 in case of 8mm tape (on a Electric double tape feeder) (When using Electric double tape feeder EF08HD.) | |
