S20 | 3D Hybrid Universal Placement Machine

The Yamaha S20 fulfills the need for higher throughput in the flexible assembly and LED lighting sectors. The new high capacity head system addresses the need for faster cycle times and provides ultra-large PCB handling capabilities with higher placement rates. The highly flexible S20 is available with the new head system incorporating 12 spindles with a wide component handling range. The S20 utilises the same fast change feeder bank and tray handler capabilities as the popular M20 and has a feeder capacity of up to 180 feeder positions. The optional camera will allow placement of parts down to 0.2 x 0.1 mm fulfilling the current demands on reduced component and ball sizes.

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S20 三维混合万能贴片机

S20 | 三维混合万能贴片机

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说明

置放头系统

12-Spindle + 2θ-Axis Multi-Nozzle Head

  • Hybrid Placement Architecture: Supports mixed placement of 0201 metric (0.2×0.1mm) micro-components to 120×90mm odd-form devices (BGA, CSP, connectors) with a theoretical throughput of 45,000 CPH under ideal conditions.
  • Adaptive Z-Axis Control: AC servo-driven dynamic pressure modulation (0.1–50N) adapts to component thickness (up to 30mm) to prevent damage to fine-pitch components.
  • Dual-Angle Rotation Capability: ±180° θ-axis rotation ensures precise polarity alignment for polarized components.

视觉和检测系统

Dual-Precision Metrology Suite

  • Tiered Placement Accuracy:
    • Class A (Chip Components): ±40μm @ 3σ
    • Class B (IC Components): ±25μm @ 3σ (Cpk≥1.33 for fine-pitch applications)
  • Combined Vision-Vacuum Verification:
    • Image recognition for lead coplanarity and polarity checks.
    • Vacuum pickup sensors validate component retention, reducing mispick rates to <0.03%.
  • Multi-Sensor Imaging: Standard vision camera + laser profiler enable rapid inspection of chip and odd-form components.

喂料机系统

混合喂养生态系统

  • Expanded Feeder Compatibility:
    • F3 series electric feeders (8–88mm tape)
    • F1/F2 series pneumatic feeders (8–56mm tape)
    • Stick feeders and JEDEC-standard tray systems
  • 180-Station Capacity (8mm Tape Equivalent): Supports simultaneous reel/tray/stick feeding for high-mix production.
  • 智能喂料技术: Auto-tape splicing and real-time shortage alerts minimize manual intervention.

PCB Processing Capability

超宽基底处理

  • Standard/Extended Dimensions:
    • Minimum: 50×30mm
    • Standard: 1,455×510mm
    • Maximum: 1,830×510mm (LED panel/industrial board compatible)
  • Buffer Module Optimization: Entry/exit buffers support 540×510mm PCBs for high-frequency changeover scenarios.
  • High-Velocity Conveyor System: 900mm/sec transport speed with active clamping and auto-width adjustment ensures ±0.1mm positioning accuracy.

运动控制系统

Precision Linear Drive Technology

  • 磁悬浮驱动器: X/Y axes with 0.001mm-resolution magnetic scales achieve sub-micron stability (±15μm repeatability) at high speeds.
  • Dual-Servo Y-Axis Stabilization: Reduces conveyor vibration by 40% during high-speed placement, ensuring long-substrate positional consistency.

软件和智能功能

Multilingual Production Platform

  • Global HMI Support: Japanese, Chinese, Korean, and English interfaces for cross-regional production management.
  • VIOS Automation Suite:
    • Real-time placement diagnostics with error correction prompts.
    • Integrated path optimization reduces changeover time to <8 minutes.
  • Offline Programming Workflow: CAD data import with 3D simulation debugging enhances production efficiency by 25%.

规格

模型

S20

电路板尺寸

(with buffer unused)

Min. L50 x W30mm to Max. L1,830 x W510mm (Standard L1,455)

电路板尺寸

(with input and output buffers used)

Min. L50 x W30mm to Max. L540x W510mm

Board thickness

0.4 – 4.8mm

Board flow direction

Left to right (Std)

Board transfer speed

Max 900mm/sec

投放速度

(12 heads + 2 theta) Opt. Cond.

0.08 sec/CHIP (45,000 CPH)

Placement accuracy A (μ+3σ)

CHIP +/- 0.040mm

Placement accuracy B (μ+3σ)

IC +/- 0.025mm

Placement angle

+/- 180 degrees

Z axis control/ Theta axis control

AC servo motor

组件高度

Max 30mm*1 (Pre-placed components: max 25mm)

适用组件

0201mm – 120 x 90mm, BGA, CSP, connector, etc.

Component package

8 – 56mm tape (F1/F2 Feeders), 8 – 88mm tape (F3 Electric Feeders), stick, tray

Drawback check

Vacuum check and vision check

Screen language

English, Chinese, Korean, Japanese

Board positioning

Board grip unit, front reference, auto conveyor width adjustment

Component types

Max 180 types (8mm tape), 45 lanes x 4

Transfer height

900 +/- 20mm

Machine dimensions, weight

L1750 x D1750 x H1420mm, Approx. 1450kg

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