SM485 | Wide Ranged Component Placer

Introducing the HM520, Hanwha’s Wide Ranged Component Placer.It has 1 Gantry and 4+1 Spindles to achieve speed of 22000 CPH.The accuracy of the machine is about ±40 μm [±3σ (Chip))] or ±30 μm [±3σ (QFP)].And its dimension is 1,650*1,680*1,530(L*D*H,Unit: mm).

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SM485 Geniş Aralıklı Bileşen Yerleştirici

SM485 | Geniş Aralıklı Bileşen Yerleştirici

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Açıklama

Placement Performance Specifications

  1. Theoretical Throughput:
    • 22,000 CPH (dual cantilever configuration, 8 placement spindles in concurrent operation). Actual throughput may vary based on component mix and program optimization.
  2. Konumsal Doğruluk:
    • Standard components: ±40μm (Cpk≥1.0)
    • IC components: ±30μm (Cpk≥1.0)
  3. Bileşen Taşıma Aralığı:
    • Supports 0402 metric (0.4×0.2mm) to 30×30mm components, with maximum component height of 12mm.

Modular System Architecture

  1. Scalable Feeding Platform:
    • 60-slot 8mm tape feeder capacity (expandable to tube/tray components), optimized for medium-low density PCB assembly.
  2. Multi-Nozzle Placement Head:
    • Standard 4-nozzle configuration (1.0–4.0mm nozzle diameters) with automatic tool switching for mixed-component applications.

Vision & Alignment System

  1. 2D Fiducial Recognition:
    • Base vision system with 2D camera for PCB fiducial mark alignment and component centering, suitable for conventional components. 3D laser inspection module available as optional upgrade.
  2. In-Flight Component Recognition:
    • On-the-move vision verification during placement head traversal reduces idle time and enhances throughput.

Motion Control Technology

  1. Servo-Driven Mechanical System:
    • X/Y axes utilize lead screw drives (lower maintenance cost vs. linear motors) with positional stability optimized for mid-volume production.
  2. Vibration Mitigation:
    • Software-based acceleration profiling reduces high-speed motion-induced mechanical resonance, ideal for 中小型 (mid-sized) PCB assembly.

Yazılım Ekosistemi

  1. Placement Programming:
    • Manual placement sequence optimization; lacks real-time dynamic path adjustment. Typical changeover time: ~30 minutes.
  2. Integrated Fault Diagnostics:
    • Predefined error code library (e.g., nozzle clogging, feeder jamming) for rapid troubleshooting and maintenance.

Key Terminology Upgrades:

  • Verim: Specified “concurrent operation” for spindle coordination.
  • Doğruluk: Standardized “positional accuracy” terminology.
  • Besleme: “Slots” instead of “stations” for feeder capacity; “mixed-component applications” for versatility.
  • Vision: “Fiducial mark alignment” replaces “Mark point recognition”; “in-flight verification” for dynamic inspection.
  • Hareket Kontrolü: “Lead screw drives” clarified; “resonance” instead of “jitter” for mechanical precision.
  • Yazılım: “Changeover time” industry standard; “fault diagnostics” over “fault diagnosis system”.

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