NPM D3A | High Volume Placer

The compact dual-beam NPM-D3A offers a reinforced frame, advanced head, and award-winning Multi Recognition Camera improve placement accuracy down to 30um, and capable achieving a maximum CPH of 92,000.
The NPM-D3 is an industry standard building block in high-speed, high volume applications ranging from automotive to industrial to medical. In fact, the vast majority of automotive EMS providers choose Panasonic Connect solutions.

Kategoriler: Panasonic

Açıklama

Açıklama

Yerleştirme Başlığı Sistemi

Lightweight 16-Nozzle V3 Head

Dual-Axis Concurrent Operation: Enables simultaneous X-Y axis movement during component recognition, optimizing path planning for maximum throughput:
- High-Throughput Mode: 92,000 CPH (IPC-9850 1608: 66,200 CPH)
- High-Precision Mode: 76,000 CPH (high-throughput mode disabled)
Modular Nozzle Configuration: Supports variable nozzle counts to accommodate diverse component types, from micro-chips to large connectors.
Advanced Drive Control Algorithms: Reduced X-Z axis transit time via optimized kinematic modeling; enhanced small-component pick algorithms improve effective productivity by 15%.

Vision Recognition System

Multi-Sensor 3D Vision Module

High-Speed Component Authentication: Multi-mode imaging (2D/3D) accelerates recognition for 0402 (01005) to 120×90×28mm components, including PoP (package-on-package) and odd-form connectors.
Precision Alignment Technology: Achieves ±40μm (Cpk≥1.0) for standard components and ±30μm for fine-pitch ICs, supporting advanced packaging requirements.

Besleme Sistemi

CM/NPM Series Compatible Feeder Platform

Modular Feeder Integration: Backward-compatible with CM/NPM series feeders, supporting 4/8/12/16mm tape widths for diverse component packaging.
Continuous Material Flow: Quick-change feeder cassettes ensure uninterrupted production during material replenishment.

PCB Taşıma Sistemi

Dual-Lane/Single-Lane Dynamic Configuration

Çift Şeritli Mod: Processes 50×50–510×300mm PCBs with parallel track operation (one-side placement + one-side loading).
Tek Şeritli Mod: Accommodates up to 510×590mm large-format PCBs.
Zero-Delay Changeover:
- Dual-lane: Theoretically 0-second substrate change (for cycle times ≤3.6s)
- Single-lane: 3.6-second changeover with short conveyor configuration.

Yardımcı Sistemler

Intelligent Production Enhancements

Autonomous Fault Recovery (Optional):
- Auto-corrects mispicks/recognition errors without downtime, improving equipment availability (OEE) by up to 8%.
Remote Diagnostics Suite (Optional):
- Centralized control station enables real-time monitoring and remote parameter adjustment, reducing on-site labor requirements.
Digital Setup Optimization (DGS):
- Automates program configuration for multi-model production, cutting changeover time by 40%.
Predictive Head Diagnostics (Optional):
- Continuous monitoring of placement head health with auto-generated maintenance alerts to prevent unscheduled downtime.
Cloud-Based Maintenance Services:
- PFSC cloud integration tracks feeder/nozzle wear, providing data-driven maintenance recommendations via IoT connectivity.

spesifikasyon

Model Kimliği		NPM-D3A
PCB dimensions (mm) Due to a difference in PCB transfer reference, a direct connection with NPM (NM-EJM9B) / NPM-W (NM-EJM2D) /NPM-W2 (NM-EJM7D) dual lane specs cannot be established.	Çift şeritli mod	L 50 × W50 ~ L 510 × W 300
	Tek şeritli mod	L 50 × W50 ~ L 510 × W 590
PCB değişim süresi	Çift şeritli mod	0s* *No 0s when cycle time is 3.6 s or less
	Tek şeritli mod	3.6s* *When selecting short conveyors
Elektrik kaynağı		3-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA
Pneumatic source (Only for main body)		0.5 MPa, 100 L /min (A.N.R.)
Dimensions (mm) (Only for main body)		W 832 × D 2 652 (Dimension D including feeder cart) × H 1 444 (Excluding the monitor, signal tower and ceiling fan cover.)
Kütle		1 680 kg (Only for main body : This differs depending on the option configuration.)
Yerleştirme kafası		Lightweight 16-nozzle head V3 (Per head)
		High production mode [ON]	High production mode [OFF]
Maks. hız		46 000 cph (0.078 s/ chip)	38 000 cph (0.095 s/ chip)
Placement accuracy (Cpk≧1)		±37 μm/chip	±30 μm / chip (±25 μm / chip )[±25 μm placement support option. (Under conditions specified by Panasonic)]
Component dimensions (mm)		0402 chip *6 ~ L 6 × W 6 × T 3 (The 03015/0402 mm chip requires a specific nozzle/feeder.)	03015 67/0402 chip (The 03015/0402 mm chip requires a specific nozzle/feeder.) ~ L 6 × W 6 × T 3
Component supply	Bantlama	Tape : 4 / 8 / 12 / 16 mm
		Max. 68 (4, 8 mm tape, Small reel)