FX-3RA | High Speed Modular Mounter

JUKI FX-3RA SMT machine** is a high-speed and high-precision SMT equipment that uses 24 nozzles for synchronous placement and new laser recognition technology. It supports 0402 to 33.5mm components (including QFP/BGA), with a theoretical speed of 90,000 CPH and an accuracy of ±0.05mm. It is equipped with a linear servo motor and magnetic suspension drive to ensure stability and efficiency; it is compatible with mixed feeders and extra-long substrates (maximum 800×560mm), and is suitable for diversified production needs such as LEDs and automotive electronics. The modular design and low maintenance characteristics significantly improve the flexibility and reliability of the production line.

Kategoriler: Juki

Açıklama

Açıklama

Yerleştirme Kafası ve Lazer Metroloji Sistemi

Multi-Head Parallel Architecture

24-Nozzle Multi-Head System: Four placement heads with 6 independent nozzles each enable synchronous pick-and-place operations, achieving ultra-high-speed throughput.
LNC60 Laser Scanning Module: New-generation laser sensor supports parallel component identification across all 6 nozzles, delivering 20% faster recognition throughput than legacy 4-nozzle systems. Covers 0402 (0.4×0.2mm) to 33.5mm² components (QFP/CSP/BGA) with ±50μm (±3σ) measurement accuracy.
Uçuş Sırasında Bileşen Doğrulaması: Real-time laser inspection during high-speed head transit minimizes idle time and enhances placement efficiency.

Vision & Motion Control System

Advanced Drive Technology

X/Y Axis Linear Servo Drives: Full closed-loop control with 0.001mm-resolution linear magnetic scales enables high-acceleration motion and sub-micron positioning accuracy.
Non-Contact Magnetic Levitation: Frictionless linear motor design ensures maintenance-free operation, extended equipment lifecycle, and acceleration performance surpassing traditional lead screw systems.
Çift Servo Y Ekseni Aktüasyonu: Optimizes conveyor stability during high-speed operation to mitigate vibration-induced placement errors.

Besleyici Sistem

Hibrit Besleme Ekosistemi

240-Station Feeding Platform: Supports mixed electric/mechanical tape feeders (8mm equivalent), accommodating up to 240 components for diverse production needs.
Akıllı Besleme Teknolojisi: eFeeders with automatic tape splicing and real-time shortage alerts reduce manual intervention and sustain uninterrupted production.

PCB Taşıma Sistemi

Çok Yönlü Substrat Yönetimi

Standard/Extended Form Factors:
- L-type: 410×360mm
- XL-type: 610×560mm
- Extended: 800×560mm for ultra-long PCBs (LED lighting, automotive electronics).
Servo-Driven Active Damping Platform: Reduces substrate vibration during fixturing, minimizing placement offsets and shortening setup time.

Software & Human-Machine Interface

Intelligent Production Orchestration

Dinamik Yörünge Optimizasyonu: AI-driven algorithms auto-generate optimal placement paths, achieving 90,000 CPH theoretical throughput under ideal conditions.
15″ Touchscreen HMI: Intuitive graphical interface for real-time monitoring of placement status, mispick rates, and fault diagnostics.
Modular Line Integration: Compatible with JUKI KE series for flexible, mixed-model production line configurations.

Vacuum System & Maintenance Design

Reliability Engineering

High-Efficiency Vacuum Pump: Reduces air consumption while enhancing component pickup stability, lowering mispick rates.
Tool-Less Modular Maintenance: Quick-change nozzles/feeders and lubrication-free eFeeder design minimize downtime and maintenance costs.
Maintenance-Free Magnetic Drives: Non-contact levitation technology eliminates mechanical wear, extending service life.

Technical Advantages Summary

Ultra-High Throughput: 90,000 CPH placement speed via linear servo drives and parallel laser inspection.
Precision Metrology: ±50μm accuracy for fine-pitch components (QFP/BGA) with Cpk≥1.5 process capability.
Scalable Flexibility: Supports hybrid feeding, extended-length PCBs, and multi-model line integration.
Low Total Cost of Ownership (TCO): Magnetic levitation, modular design, and intelligent maintenance reduce operational expenses.

spesifikasyon

Item/Model		High-Speed Modular Mounter	High-Speed Modular Mounter	FX-3RA(include FX-3RAL and FX-3RAXL)
Item/Model		FX-3RAL	FX-3RAXL	feature
Pano boyutu	L size(410x360mm)	yes	no	1. 0402mm(01005 inch) ~ 33.5mm×33.5mm 2. Laser recognition : ±0.05mm(±3σ) 3. On-the-fly centering using integrated laser 4. 2 stations, 4 gantries, 4 placement heads, 24 nozzles 5. Linear servo motor XY drive with full closed-loop control 6. Holds up to 240 components 7. Electrical or mechanical feeder trolley
	L-Wide size(510x360mm)*1	yes	no
	XL size(610×560mm)	no	yes
	Applicability to long PWB	800×360mm	800×560mm
Bileşen yüksekliği	6mm	yes
Bileşen boyutu	Lazer tanıma	0402(01005) ~ 33.5mm×33.5mm
Placement speed (chip)	Optimum	0.040Sec. / chip(90,000CPH)*2
Placement speed (chip)	IPC9850	66,000CPH
Yerleştirme doğruluğu	Lazer tanıma	±0.05mm(±3σ)
Besleyici girişleri		Max.240 in case of 8mm tape (on a Electric double tape feeder)
Besleyici girişleri