SM485 | Wide Ranged Component Placer

Vă prezentăm HM520, plasatorul de componente cu rază largă de acțiune de la Hanwha.Acesta are 1 gantry și 4+1 axe pentru a atinge o viteză de 22000 CPH.Precizia mașinii este de aproximativ ±40 μm [±3σ (Chip)]] sau ±30 μm [±3σ (QFP)].Iar dimensiunea sa este de 1,650*1,680*1,530 (L*P*H, unitate: mm).

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SM485 Plasator de componente cu rază largă de acțiune

SM485 | Plasator de componente cu rază largă de acțiune

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Descriere

Placement Performance Specifications

  1. Theoretical Throughput:
    • 22,000 CPH (dual cantilever configuration, 8 placement spindles in concurrent operation). Actual throughput may vary based on component mix and program optimization.
  2. Acuratețea poziției:
    • Standard components: ±40μm (Cpk≥1.0)
    • IC components: ±30μm (Cpk≥1.0)
  3. Gama de manipulare a componentelor:
    • Supports 0402 metric (0.4×0.2mm) to 30×30mm components, with maximum component height of 12mm.

Modular System Architecture

  1. Scalable Feeding Platform:
    • 60-slot 8mm tape feeder capacity (expandable to tube/tray components), optimized for medium-low density PCB assembly.
  2. Multi-Nozzle Placement Head:
    • Standard 4-nozzle configuration (1.0–4.0mm nozzle diameters) with automatic tool switching for mixed-component applications.

Vision & Alignment System

  1. 2D Fiducial Recognition:
    • Base vision system with 2D camera for PCB fiducial mark alignment and component centering, suitable for conventional components. 3D laser inspection module available as optional upgrade.
  2. In-Flight Component Recognition:
    • On-the-move vision verification during placement head traversal reduces idle time and enhances throughput.

Motion Control Technology

  1. Servo-Driven Mechanical System:
    • X/Y axes utilize lead screw drives (lower maintenance cost vs. linear motors) with positional stability optimized for mid-volume production.
  2. Vibration Mitigation:
    • Software-based acceleration profiling reduces high-speed motion-induced mechanical resonance, ideal for 中小型 (mid-sized) PCB assembly.

Ecosistem software

  1. Placement Programming:
    • Manual placement sequence optimization; lacks real-time dynamic path adjustment. Typical changeover time: ~30 minutes.
  2. Integrated Fault Diagnostics:
    • Predefined error code library (e.g., nozzle clogging, feeder jamming) for rapid troubleshooting and maintenance.

Actualizări ale terminologiei cheie:

  • Randament: Specified “concurrent operation” for spindle coordination.
  • Acuratețe: Standardized “positional accuracy” terminology.
  • Hrănirea: “Slots” instead of “stations” for feeder capacity; “mixed-component applications” for versatility.
  • Viziune: “Fiducial mark alignment” replaces “Mark point recognition”; “in-flight verification” for dynamic inspection.
  • Controlul mișcării: “Lead screw drives” clarified; “resonance” instead of “jitter” for mechanical precision.
  • Software: “Changeover time” industry standard; “fault diagnostics” over “fault diagnosis system”.

specificație

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